Hardware

Building the next CMS calorimeter

For the High-Luminosity LHC, CMS is replacing the calorimeters at its two ends, which measure particle energies, with the High Granularity Calorimeter (HGCAL). My lab at The University of Alabama performs quality control of its hexagonal readout boards, or hexaboards.

Scroll to fly into the detector

01 · The detector

What is a hexaboard?

CERN’s Large Hadron Collider is being upgraded to the High-Luminosity LHC (HL-LHC), with many more collisions and therefore far more radiation in the detector. HGCAL is part of how CMS is getting ready.

HGCAL is a sampling calorimeter: dense metal plates make each incoming particle break up into a shower of lower-energy particles, and sensitive layers between the plates sample the energy of that shower. What is new is how finely it samples.

Where radiation is highest, the sensitive layers are made of silicon: about six million cells, each about half a square centimeter or a little over one square centimeter in size, that record the shape of every shower in three dimensions. Silicon also responds fast enough to time its signals precisely, which helps separate the many collisions that happen in each crossing of the proton beams.

The silicon comes as hexagonal sensors, a shape that makes good use of the round wafers they are cut from and covers a surface without gaps. Farther out, where radiation is lower, plastic scintillator tiles are used instead.

A hexaboard is the hexagonal printed circuit board that turns a bare sensor into a working detector module. It is glued directly on top of the sensor. Holes through the board let fine wire bonds connect the sensor’s cells to the board, and readout chips on the board amplify and digitize the tiny signals, measuring how much energy landed in each cell.

Once a board is glued to its sensor, it stays there, so problems are best caught before that happens. That is where my lab comes in.

02 · The module

Inside a module

A silicon module is a thin stack of layers glued together. From the bottom up:

  1. Baseplate

    A rigid plate that gives the module its strength and conducts heat away from it. A thin insulating film separates it from the sensor.

  2. Silicon sensor

    A hexagonal sensor divided into hundreds of cells. Each cell works like a diode with a voltage across it: a charged particle crossing the silicon frees electric charge, and the voltage sweeps that charge out as a small electrical signal.

  3. Hexaboard and readout chips

    The hexagonal circuit board glued on top of the sensor. The readout chips mounted on it amplify and digitize the signals from the cells and send the data on.

  4. Wire bonds

    Fine wires that reach through holes in the hexaboard and connect each cell of the sensor to the board.

03 · The lab

The UA CMS HGCAL laboratory

I set up the UA CMS HGCAL laboratory in 2024 and manage it. Hexaboards come through the lab to be checked, so that problems are caught before the boards are built into detector modules.

Our postdoctoral researcher, Axel Perraguin, works on the construction of HGCAL, and undergraduate researchers inspect and test the boards at the bench.

In September 2026 I gave an invited colloquium on HGCAL at Mississippi State University, “Building the CMS High Granularity Calorimeter for the High-Luminosity LHC.”

Task
Quality control of hexaboards for the CMS HGCAL
Funding
Co-PI on the Fermilab (FNAL) award “High Luminosity (HL) LHC CMS Detector Upgrade Project Calorimeter Endcap” (August 2024 – August 2026)
Six members of the group stand around a bench in the HGCAL lab; one holds up a hexaboard while the others look on. A black enclosure sits on the bench.
Members of the group with a hexaboard in the UA CMS HGCAL lab.

04 · Quality control

How a board gets tested

With many boards to check, the work has to be careful and repeatable. Each board is inspected, powered up and tested.

  1. Automated visual inspection

    The board sits on a motorized XY stage that moves it under a microscope camera, so its whole surface can be imaged and checked for visible defects.

    Visual-inspection station in a dark enclosure: a green hexaboard on a stage mounted on motorized rails, a microscope camera on a stand with its own display, and control software on a computer monitor.
    The visual-inspection station: a motorized XY stage carries the board under a microscope camera.
  2. Electrical tests

    On the test stand, several hexaboards at a time are connected through adapter boards to a controller board that runs the tests. These check that each board and its readout chips work electrically.

    Top-down view of a test stand on a lab table: three green hexaboards, each with a red adapter board, connected to a long white board and to a small controller board at left, with a bench power supply at the edge of the table.
    A test stand with three hexaboards (green) on red adapter boards, wired to the controller board at left.

05 · Students

Undergraduates at the bench

Undergraduate researchers are at the center of the lab: they inspect and test the hexaboards, and the boards they check go into the detector CMS will use at the HL-LHC. Five undergraduates have worked on hexaboards with us since 2024.

  • Nathan Nguyen, an undergraduate researcher in the lab from 2024 to 2026, received the 2024 US CMS HL-LHC Detector Upgrade Essential Contribution Award and the 2026 Randall Outstanding Undergraduate Research Award. He has been a graduate student in the group since May 2026.
  • Students working in the lab have presented talks and posters at APS meetings (2025, 2026) and at SESAPS, the Southeastern Section of the American Physical Society (2024, 2025).

Research opportunities for students

06 · Computing

Computing for analysis and AI

Analyzing CMS data and training machine-learning models take a lot of computing power. I set up a high-performance computing cluster at The University of Alabama dedicated to CMS data analysis and machine learning, in service since May 2024.

Running computing for a research group is not new to me: at Brown University I administered the local computing and storage cluster, with 512 processor cores and 256 TB of storage.

Six members of the group gathered around an open server rack of the computing cluster.
The group around the cluster’s open server rack.

07 · Before Alabama

Earlier detector work

HGCAL is not the first CMS detector I have worked on. My bachelor’s thesis, in 2009, was about getting the CMS electromagnetic calorimeter ready for its first data.

  1. 2018 – 2022

    Silicon modules for the CMS Outer Tracker upgrade

    Brown University, Fermilab and DESY

    Assembly of PS-type (pixel-strip) silicon sensor modules for the upgraded Outer Tracker, the outer part of the CMS tracking detector. I worked on robotic automation at the Brown and Fermilab assembly sites, and on an electron beam test of the modules at DESY, including the analysis of its data.

  2. 2017

    Jet performance studies for the HGCAL design report

    The Phase-2 Upgrade of the CMS Endcap Calorimeter, Technical Design Report, CERN-LHCC-2017-023

    Studies of how well HGCAL would reconstruct jets and their internal structure (jet substructure), for the report that set out the detector’s design.

  3. 2011 – 2012

    Monitoring the ECAL photodetectors

    INFN Torino

    Monitoring of the dark current (the small current that flows even with no light) and the temperature of the avalanche photodiodes (APDs) that read out the crystals in the barrel of the CMS electromagnetic calorimeter (ECAL).

  4. 2009

    Bachelor’s thesis

    University of Turin

    “Preparation for data taking of the Electromagnetic Calorimeter of CMS,” written as CMS prepared for the LHC’s first collisions.

Work on the detector with us

Undergraduates in my lab test real detector hardware for CMS, and graduate students in the group analyze CMS data. If you would like to join us, here is how to get started.